High Mast Lighting
Contractors for Global
Infrastructure Projects
Explore completed high mast LED lights projects for airports, highways, ports, stadiums and industrial facilities. JINBORUI supports high mast lighting contractors with photometric design, mast engineering, manufacturing documentation and high mast lighting installation guidance for overseas EPC delivery.
20-50m
Typical configurable mast height
Custom photometric design
Project-based beam and luminaire layout
Lowering or fixed-head options
Maintenance configuration selection
Project documentation
Request Project Data & Quotation
High Mast LED Lights Installed for Global Infrastructure Projects
Review selected high mast lighting installations for airport aprons, highway interchanges, port yards and stadiums. Each reference highlights the application, LED floodlight arrangement, mast configuration and technical support provided to the EPC contractor.
International Airport Apron High Mast LED Project -- Ethiopia
- Location: Addis Ababa, Ethiopia
- Mast: 30 m × 18 sets
- Floodlights: 400 W × 6 heads/mast
- Illuminance: Target ≥ 50 lx / Measured 54 lx avg.
- Supply Scope: Masts, LED fixtures, cabling brackets, anti-glare shields
- Documents: DIALux report, CAD layout, CE/IK10 certs, packing list
National Highway Interchange High Mast Lighting -- Pakistan
- Location: Karachi, Pakistan
- Mast: 25 m × 24 sets
- Floodlights: 300 W × 8 heads/mast
- Illuminance: Target ≥ 30 lx / Measured 33 lx avg., U₀ = 0.41
- Supply Scope: Galvanized masts, LED floodlights, raising/lowering system
- Documents: DIALux simulation, structural calc., installation manual, test reports
Port Container Yard High Mast LED Lighting Project -- Nigeria
- Location: Lagos, Nigeria
- Mast: 20 m × 32 sets
- Floodlights: 500 W × 4 heads/mast
- Illuminance: Target ≥ 20 lx / Measured 23 lx avg.
- Supply Scope: Masts, IP66 LED floodlights, control gear, spare parts kit
- Documents: Lighting simulation, CAD drawings, IES files, CE/RoHS certs
Municipal Stadium High Mast Floodlight Installation -- Kenya
- Location: Nairobi, Kenya
- Mast: 35 m × 8 sets (corner-mounted)
- Floodlights: 600 W × 6 heads/mast (CRI ≥ 80)
- Illuminance: Target ≥ 200 lx (FIFA Class IV) / Measured 214 lx avg.
- Supply Scope: Masts, stadium floodlights, motorized lowering gear, earthing kit
- Documents: DIALux stadium report, wind load calc., CE/IP66 certs, O&M manual
High Mast LED Lights and Floodlight Configurations
Compare high mast LED lights by mast height, LED power, luminaire quantity, wind-load criteria and maintenance method. Final specifications are confirmed through approved photometric, structural and electrical calculations.
Standard Series
- Mast Height: 20m
- LED Power: 400W-800W
- Luminaires: 4-6 Units
- Wind Load: ≥ 55 m/s
- Application: Parking, Logistics
IP65 / IP66
Professional Series
- Mast Height: 25m / 30m
- LED Power: 800W-1500W
- Luminaires: 6-12 Units
- Wind Load: ≥ 55 m/s
- Application: Airport, Port
IP65 / IP66 / IP67
Heavy-Duty Series
- Mast Height: 35m / 40m
- LED Power: 1500W-2400W
- Luminaires: 12-16 Units
- Wind Load: ≥ 60 m/s
- Application: Stadium, Mining
IP66 / IP67
Ultra-High Series
- Mast Height: 45m
- LED Power: 2400W-4000W
- Luminaires: 16-24 Units
- Wind Load: ≥ 60 m/s
- Application: Large Port, Refinery
IP66 / IP67 / IK10
Common Technical Parameters
| Parameter | Specification | Parameter | Specification |
|---|---|---|---|
| Material | Q345 Hot-Dip Galvanized Steel | Luminous Efficacy | ≥ 150 lm/W |
| Surface Treatment | Hot-dip galvanized + Powder coating | Color Temperature | 3000K / 4000K / 5000K / 5700K |
| Lifting Mechanism | Electric / Manual Winch System | CRI | ≥ 70 / ≥ 80 (Optional) |
| Voltage | AC 100-277V / 220-480V | Lifespan | ≥ 50,000 Hours (L70) |
| Certifications | CE / RoHS / ISO 9001 / IEC | Warranty | 5 Years Standard |
High Mast Lighting Installation Support for EPC Contractors
JINBORUI provides project-specific documentation and technical coordination for foundation preparation, mast erection, LED floodlight aiming, electrical connection, testing and handover. Civil works and on-site installation are completed with the appointed EPC contractor or qualified local team.
End-to-End Installation Phases
Foundation Preparation
Site survey, soil assessment, anchor bolt layout, and concrete foundation casting in accordance with structural load specifications for high mast poles.
Mast Erection
Crane-assisted pole assembly, section alignment, and precision leveling to meet safety and vertical tolerance standards for masts up to 30m+ height.
Flood Light Mounting
Luminaire bracket installation, aiming angle calibration, and DIALux-verified positioning to achieve optimal illuminance distribution across the target area.
Electrical Connection
Cable routing through internal conduit, junction box wiring, grounding system installation, and surge protection fitting per IEC and local electrical codes.
Commissioning & Handover
Full system power-on testing, illuminance measurement verification, control system configuration, and formal project handover with as-built documentation.
Local & EPC Partner Collaboration
On-site technical supervision by Jinborui engineers during critical installation stages
Coordination with local subcontractors for civil, electrical, and crane works
Turnkey EPC delivery experience for government and World Bank-funded infrastructure
Dedicated training sessions for local maintenance teams and project operators
30+
Countries
200+
Gov Projects
12yr
Experience
Need Installation Guidance?
Contact our engineering team for CAD drawings, construction planning, and on-site support coordination.
Contact Engineering TeamHigh Mast LED Lights Designed for Safety and Maintainability
A high mast lighting system is a coordinated structure rather than a single pole. Long-term performance depends on structural design, luminaire selection, mechanical safety, corrosion protection, electrical protection and maintainable component access. The following factors should be verified for every project.
Structural Safety
Mast sections, welds, flange, anchor bolts and foundation data are designed for the project loading conditions.
Wind Resistance
Wind calculations account for mast height, luminaire projected area, terrain category and local design criteria.
Corrosion Protection
Galvanizing and optional coatings are selected according to inland, industrial, coastal or port exposure.
Mechanical Protection
Lowering systems should include appropriate locking, cable guidance, limit and safety provisions.
Electrical Protection
Control panels can include isolation, overload, surge and grounding provisions according to the project.
Maintenance Access
Ground-level servicing options reduce work-at-height exposure and simplify routine inspection.
Airport Apron & Runway
FAA/ICAO compliant illumination for safe aircraft operations. Anti-glare optics for pilot safety.
Container Port & Yard
Salt-spray resistant IP67 fixtures for 24/7 port operations. Wide-angle flood coverage for crane areas.
Highway Interchange
High-uniformity illumination for complex interchanges and toll plazas. Meets EN 13201 standards.
Stadium & Arena
TV broadcast-grade illumination with CRI≥80. Zero flicker for high-speed camera compatibility.
Mining & Industrial Site
IK10 impact-resistant, IP66 dust-proof fixtures for open-pit mines and heavy industrial zones.
Oil Refinery & Plant
ATEX-zone compatible options available. Corrosion-resistant coatings for chemical environments.
Engineering Support Behind Every High Mast Lighting Installation
We support your project from bidding through commissioning with dedicated engineering resources at every stage.
Project Requirement Review
We review drawings, site dimensions, application, lighting targets, local standards, power conditions and wind data.
DIALux or Photometric Simulation
Luminaire positions, mounting heights, beam angles and quantities are evaluated to improve coverage and uniformity.
Structural and Foundation Design
The mast, headframe, flange, anchor system and foundation information are developed for the design loads.
Manufacturing and Quality Control
Material traceability, cutting, forming, welding, galvanizing, assembly and inspection follow the approved specification.
Pre-Shipment Documentation
Packing lists, drawings, test records, installation guidance and requested technical submittals are prepared.
Installation and Commissioning Support
Remote or on-site guidance can be arranged according to contract scope and project conditions.
Project-Specific Quality Records for High Mast LED Lights
Project requirements vary by country and application. The applicable design codes, material standards, welding requirements, galvanizing criteria, electrical requirements and testing documents should be confirmed before production. Avoid displaying certification logos unless the company and the exact supplied product are covered by valid certificates.
Material Verification
Steel grade and component specifications checked against the approved bill of materials.
Welding Inspection
Weld appearance and required inspection level controlled according to project documentation.
Galvanizing and Coating
Surface preparation and protection records maintained where required.
Assembly Test
Lowering, locking, electrical and mechanical functions checked before shipment when applicable.
Packing and Identification
Sections and accessories marked for efficient site assembly and traceability.
Why High Mast Lighting Contractors Choose JINBORUI
Application-Based Design
Solutions are developed around site geometry, lighting tasks and maintenance conditions--not a one-size-fits-all catalogue item.
Integrated Technical Support
Lighting layout, pole configuration, foundation data and electrical interfaces are coordinated as one system.
Custom Manufacturing
Mast height, headframe, luminaire arrangement, surface treatment and controls can be configured for the project.
Practical Documentation
Clear drawings, parameter schedules and installation guidance help contractors review and execute the project.
Lifecycle Focus
Design decisions consider operation, inspection, component replacement and long-term maintenance.
High Mast LED Lights and Installation FAQ
Everything you need to know about our high mast lighting systems, from design considerations to technical specifications.
What height is normally used for a high mast lighting system?
High mast poles are commonly designed within a broad range such as 20-50 m, but the correct height depends on site dimensions, required illuminance, glare limits, wind conditions and maintenance strategy.
How many LED floodlights are required on one mast?
The quantity should be determined by photometric simulation rather than a fixed rule. Pole height, spacing, beam angle, wattage, target illuminance and uniformity all affect the result.
Can you provide DIALux lighting calculations?
Yes. A project calculation can be prepared after receiving the site plan, mounting constraints, target lighting levels and luminaire requirements.
What information is needed for a quotation?
Please provide the application, site dimensions or drawings, mast height preference, required lighting level, local wind speed, power supply, quantity and destination.
Is a lowering system recommended?
A lowering system is useful where safer ground-level maintenance is a priority. The selection should consider budget, maintenance frequency, site access and local safety procedures.
How is the mast designed for wind load?
The structural design should use the applicable local code and project wind data, considering mast geometry, terrain, luminaire area, headframe and other installed equipment.
What corrosion protection is available for port projects?
Hot-dip galvanizing is typically the base protection. Additional coating systems, suitable fasteners and enclosure materials may be specified for coastal or aggressive environments.
Can the system include smart controls or dimming?
Yes. Depending on the project, timers, photocells, step dimming, 0-10 V, DALI or remote control interfaces may be considered, subject to luminaire and control compatibility.
What does "flood light high mast" mean in project specifications?
"Flood light high mast" usually refers to a high mast pole fitted with multiple LED floodlights. The mast height, luminaire quantity, beam angles and total output should be determined through photometric and structural calculations.
What documents are provided for high mast lighting installation?
Depending on the project scope, the document package may include mast drawings, foundation data, photometric calculations, installation instructions, wiring diagrams, inspection records, packing lists and handover documents.
Still have questions?
Can't find the answer you're looking for? Please chat with our friendly engineering team.
Related Guides
Expert insights and best practices for planning, designing, and maintaining high mast lighting systems.
How to Plan High Mast Lighting for Large Areas
A practical guide to pole spacing, mounting height, illuminance, uniformity and glare control.
Fixed vs. Lowering High Mast Systems
Compare maintenance methods, safety considerations, cost and suitable applications.
High Mast Wind Load and Foundation Design Basics
Understand the project data required for structural calculation and foundation coordination.
How to Select LED Floodlight Beam Angles
Learn how narrow, medium and wide beams influence coverage, aiming and uniformity.
Submit Your High Mast LED Lights Project Requirements
Send us your site plan, target lighting level, preferred mast height, local wind data and project quantity. Our engineering team will review the requirements and prepare a suitable technical proposal and quotation scope.
Submit Your Requirements
Share project location, pole height, coverage area, and power requirements.
Receive Technical Proposal
Our engineers prepare DIALux simulations, product specifications, and CAD drawings.
Confirm & Manufacture
Approve the design and we begin production with full quality inspection documentation.
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